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Day 1: Alaska Or Rust Has Begun!

• CATEGORIES: Alaska Or Rust Trip, Features This site contains affiliate links for which I may be compensated.

Day 2: July 22, Patterson Arrives in Pasco –>

UPDATE: The following series of posts details the Alaska Or Rust crew’s adventures (view crew and jeeps here), starting with our separate trips to Dawson Creek, BC, Canada, the official start of the Alaska Or Rust adventure (see overview and why we did the trip here).

There were 11 jeeps and 25 people that headed to the starting line. Our goal was for everyone to meet in Dawson Creek on July 27th, 2017. 

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After centuries of planning, or maybe it just feels that way, the first intrepid jeepers are on their way. Scott Gilbert, Rick Pacholski, and Bob Christy are leaving Cincinnati, Ohio, in Scott’s wagon, bound for Paris, Illinois.

Meanwhile, Bill Reiss is about ready to leave Pennsylvania in his updated former Dually Trencher CJ-5 and custom trailer.:

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Merlin and Britt will be leaving soon in their WWII Willys MB, now that his tow rig has a new tranny (these things have to come at the worst time!), along with Joe and Emily in their CJ-3B.

Hugo and Fernando Vidal are flying out late tonight and will be arriving in Portland early Saturday morning. They’ll be driving up to Seattle to pick up their Wrangler (thanks to Jeep’s parent company FCA) and then driving to meet us in Pasco. We plan to leave on the 24th. However, the western fires in British Columbia have led to change our route north slightly.

Day 2 – July 22, Patterson Arrives in Pasco –>

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Wagon Photo from the Grunwald Center

• CATEGORIES: Features, Old Images This site contains affiliate links for which I may be compensated.

Steve passed along this interesting photo of Willys wagon printed in a Summer 2017 periodical. The text seems to be unrelated to the photo and offers not information about it.

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Brake Cleaning & Axle Swap

• CATEGORIES: Features • TAGS: This site contains affiliate links for which I may be compensated.

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I spent a long time in the garage and now it’s the wee hours of the morning, so just a few posts today. This isn’t much of a post, but you get the idea …

I pulled the brakes and wheel cylinders off the front. The front wheel cylinders were full of crud, but the cylinders themselves, along with the rubber, were still in good shape, so I honed the cylinders, cleaned the parts, and reassembled them.

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Since I have everything apart, I decided to installed a different axle. It’s clean and I’m not sure it’s every been used.

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1956 Photo of Jack Moore

• CATEGORIES: Features, Old Images This site contains affiliate links for which I may be compensated.

Jack’s son-in-law David Watson shared this photo of Jack when he was Staff Sergeant Jack L. Moore, USAF, pulling guard duty with his M-38 jeep, M-1 carbine and .45 pistol. The photo was taken at Aviano Air Base, Italy, circa 1956. Jack was a member of the 614th Fighter Squadron, a F-84 unit, at the time. Jack’s not 85 and doing well!

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To(w) Hell & Back

• CATEGORIES: Builds, Features • TAGS: , This site contains affiliate links for which I may be compensated.
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Patterson looks ready for the big tow to Eastern Washington.

Claiming that Sunday was “Tow Hell” day might be a slight exaggeration, but I wouldn’t call it a winning day either. Let’s recap the last couple days as I’ve been so busy I haven’t had time to photograph some of it.

I finally got the jeep running well on Friday after determining there was an air leak in a short piece of hose (let air in, but did not let gas out). I then timed it by ear and feel, rather than diagnostics, and that seemed to do the trick. On Saturday, I built a tow setup that utilized existing holes in the front bumper. I wanted some thing strong, but didn’t want to drill into the bumper.

Once the tow setup was ready, I turned to the exhaust. I’d already had Ann go to a muffler shop to replicate the 1.5″, 7′ section of tailpipe I needed (thankfully I had an original end section leftover from one of the DJs to use as a template). I combined the tail pipe with a Walker muffler I bought off Amazon and some Oreilly’s clamps and assembled the exhaust with relative ease.

I thought we were ready to head for Pasco on Sunday morning.

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The early DJ-3As has an exhaust that pretty much was straight. The only bends needed were 1) the bend on the front piece from the manifold down to the cross member, 2) the exhaust piece has to bend over the rear axle, and 3) the exhaust bends to the outside past the gas tank (not pictured). (1955 DJ-3A manual). Good luck finding a shop that had this series of bends in their shop manuals or computer!

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For comparison, this is the more likely setup that you’ll find at a muffler shop (if they have anything this old). It’s a more typical setup for 2As, 3As, 3Bs, etc. This doesn’t work for the DJ, because the muffler is positioned where the rear gas tank is installed.

We spent the first part of Sunday morning cleaning up the garage. It was a bit of a mess! Once that was done, we hooked up Patterson and began slowly towing him. We didn’t make it through the first intersection of my parent’s quiet neighborhood before I realized that the jeep wasn’t tracking around the corner. When I turned slowly right, it began to turn slowly left, forcing me to hit the brakes.

What the hell? I’ve towed a number of vehicles and never, ever run into this type of trouble.

We carefully tried a couple more corners and each was the same. The jeep began to turn the opposite way. I’d have to hop out and correct Patterson’s direction. After a trip around the block, we arrived at my parent’s house once more.

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Testing the tracking at a very slow pace.

I pulled out my googler, but couldn’t find anyone having a similar problem. I concluded the drag link/ross box was somehow interfering with the jeep from tracking properly. I did read were “Dr. Verne” (aka Verne Simmons) would remove his drag link to tow it, but my custom radiator made that strategy near impossible without disassembly of multiple items. I was just about ready to remove the drag link when I decided, on a lark, to unscrew the control screw(could be the wrong name for this) on the Ross box. My assumption was that this would loosen the Ross mechanism, freeing the drag link to spin the steering wheel more easily.

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Me trying to work through the steering problem.

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1946 Photo Camping Out For Jeeps

• CATEGORIES: Features, Old Images • TAGS: This site contains affiliate links for which I may be compensated.

This June 1946 photo depicts two soldiers looking to buy a surplus  jeeps.

“Original press photo from June 1946 depicts veterans waiting in line at the war assets administration building to purchase one of the 1500 used jeeps that went on sale.”

View all the information on eBay

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Holey Hoses Batman!

• CATEGORIES: Features This site contains affiliate links for which I may be compensated.

Inspiration is a funny thing. You just never know what will inspire you. Unfortunately, sometimes its timing is terrible.

Case in point: A few days ago Patterson wouldn’t start. I checked all the usual suspects and finally decided it was the fuel pump. I shall not bore you with the machinations I went through testing the original fuel pump and two others I have. I hand tested them, then installed them and they’d fail. Then I’d remove them, manually test them, and they’d work again. It was bizarre.

I concluded that somehow it was the cam on the inside of the engine; that wasn’t an easy fix. With time working against me, Craig Brockhaus of theFCConnection.com recommended I get the same electric pump he has on his Tour Jeep. It was a good price and available on Amazon and I’d get 2 day delivery for free. Done deal.

For two days I worked on other things, waiting for that fuel pump to arrive. When it finally did, I took it out of the box, climbed under the jeep, and sized up possible installation options. I decided that since the gas filter had to precede the electric pump, I needed to bring that under the jeep with me. I got up and found the gas filter. Attached to it I’d left a 4″ piece of connector hose that originally connected the filter to the pump. As I looked more closely at the hose on the pump I realized that it looked roughed up by the clamp.

And then it dawned on me. Inspiration struck! What if there’s a small hole in that short piece of hose. When I had hand tested the fuel pump, I didn’t have the filter or 4″ hose attached. So, I held up the hose to my mouth, plugged the rear hole, and blew. I could feel the air rushing out a hole on the tube.

I quickly reinstalled the original pump, Then, installed a new short piece of hose. With everything tight, I turned the key a few times and before I knew it Patterson fired right up! It was a hole in the hose the hole time.

The question I have is, why couldn’t I have been inspired before I bought the electric pump? Life is a mystery!

As of this evening the engine is running smoothly and feeling peppy! I also had time to find a solution for installing a CB Radio. I didn’t want to drill new holes if possible and I wanted it easy to remove. So, I decided to build a small pedestal on top of the transfer case lever plate. It is something I can easily swap out for whatever reason.

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You can see the square tube welded to the transfer case lever plate. The tube is cut at an angle and a plate is welded atop that. A CB holder bracket is bolted to the plate.

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This shows the radio installed. You’ll note that just above the radio there is now a cigarette lighter for phone charging.

Tomorrow I install a tow bumper:

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