Biscuit Research Archives

My Rebuild

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Engine Mounts Done

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I finished the engine mounts … and by finished I mean they are almost ready. They are welded and set in place, but still need some polishing and paint (as if they will be polished — maybe cleaned up a little more).  I have to pull the engine and go through it anyway, so there was no rush to get any more done.

I hadn’t planned on going through the trouble of redesigning how my engine sits within the frame, but removing the auto trans gave me more flexibility. I didn’t make the change lightly. I pondered, measured, eye-balled, used a level, and got out a crystal ball to see if I’d really be happy with the change. After all, it seemed like a lot of work for just a few inches gain. But, by making the changes I was able drop the engine slightly and shift it to the center between the frame rails. Yep, that seemed like a good idea, so I made the changes.

I wouldn’t call the mounts beautiful, but they are functional. They will be both welded to the frame and bolted (as a backup). Unfortunately, I took terrible pics (we didn’t bring our good cameras with us). Here’s a close-up of the passenger-side mount. You can’t really see the mount’s rear support, so the photo isn’t really helpful. The bolts are just placeholder bolts.

2014-05-15-jeep5As for the rear center mount, the creation of it started out smoothly. I was going to install a round tube between the two undercarriage tubs that support my tranny and tc. I jigged up the tube to-be-cut and cut a perfect pair of holes for sliding the tube onto the undercarriage tubes.

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The jig is holding the tub, which keeps it from spinning. The cutter created a perfect hole. So, why didn’t i use it? Because the installed tube was about a half inch too tall. Damn!

Once drilled, I tested the tube. That’s when I discovered it was barely too tall. I abandoned that plan for a simpler one.

After some scrounging in my very sad metal pile, I found some square tubing that was just the right size, so I drilled that and slide it between the cross members. Then I built a small mount with a rubber housing on top of that (which will be welded to the square tubing). Finally, I created a small piece that bolts to the T-18/TC adapter. The fit is good and solid and the rubber gives it some flexibility.

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This will make more sense once I weld the square tubing to the braced on top of it and paint it. But, I wanted to complete the engine mounts before finalizing the position of this back mount.

Here’s a photo from the side. You can see how the square tub fits in between the front and rear round tubing (fits tight enough that I didn’t have to weld it before putting the tranny/engine weight on it).

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Tomorrow we head back to Pasco for a while. I’m hoping to get back later this month to make more headway. Hopefully I’ll get better pics, too!

 

 
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Perfect Weather for Biscuit Work

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On Monday I spent the day repairing Mom and Dad’s tractor mower, fixing Mom’s computer, getting the chainsaw and weed eater working, and more. Dad made sure I was doing everything right, as you can see in this photo.

dad-david-workingOn Tuesday I got a chance to work on Biscuit. I started by cleaning up the frame some more so that I could deciding how the engine, tranny and tc would be mounted. The T-18 I’m installing is a bit shorter than the automatic TH-350 I’m replacing, which is the reason for the redesign.

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Here’s where I started today.

When I bolted the T-18 to the adapter to the Dana 20/18 (Dana 20 housing, Dana 18 gears) I discovered my custom mount is too tight against the T-18. So, I’m going to have to alter that.

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Updates Friday Evening

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I’ll do some updates later tonight.

Here’s a photo of Biscuit, undressed and packed away in the garage. The next step is to hang the motor and tranny in the frame so I can install the new motor mounts. I’m hoping to get that configured before leaving tomorrow.

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Let the Fun Begin

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Self Portrait . . . let the unbolting begin! Note what happens when I leave the jeep in my parents garage. It becomes a squash storage facility.

I’ve spent the last couple days moving and reorganizing parts and things so I could make enough room to start disassembly (see pic below). Today I finally got to begin the breakdown process.

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As you can see, it was a bit of a mess.

One of my strategies during assembly was to make the body as easy to remove as possible. So, for example, nothing is wired or attached to the fenders. In addition, the wiring along the underside only attaches to the frame in one spot (a ground). It all worked well . . . great when a plan works!

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I also removed the seats. Posts welded to the frame stick up through the body (holding the body in position). Seat plates are screwed onto the body. The seats are bolted to the plates.  Here the passenger seat plate has been removed and is sitting next to the post.

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Biscuit Status

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People have asked how the transmission swap is going. Well, fixing my parents house and finishing the book have trumped work on Biscuit, but I did trade for and bring home a low mile short block that *should* solve my engine woes. Here’s a picture of Biscuit and of the new engine.

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Tranny and Engine are out

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After repairing a few more sonny-do-items around my parents’ house, I got a chance to pull the engine, transmission, and transfercase. As usual, a variety of expletives bounced off the less-than hallowed walls of the garage.

During the removal process I discovered that power steering box moves some when turning to the right. I *thought* it was a good idea to use the stock ’73 CJ-5 mounting unit to mount the steering, since I would have thought Jeep’s engineers would have been able to get that right, but it seems my place was misplaced. So, part of the rebuild process will be improving the mounting bracket.

On a side note, my father was busily managing the process from the kitchen. Everytime I went in the house he’d ask, “Is your transmission an automatic.”
“Yes, I’d say, but I’m changing to a T-18.”
“You know,” he’d say, “the manual is shorter than the automatic.”
“Yes, I’d say.”
“Ok, well good. You just need to be aware of that.”
By the time we had our third conversation about it, I was WELL aware! 🙂

Here are a few pics:

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The cobwebs and dust on the hook suggest the garage’s engine pulley hasn’t been used in decades.

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The engine is about to be freed.

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The jeep sits just high enough to allow me to pull the tranny and tc out from under it. I’d like to say it was stellar planning, but it was really dumb luck.

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There she sits, looking like she’s bleeding a bit. She and I had some good times, but our divorce will soon be finalized. Time for some thing different.

 
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And the Tranny Swap Begins . . .

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After I fixed my parents’ mailbox, repaired two broken outlets, and rewired some lights in the garage, I was finally able to start dismantling Biscuit for the tranny (and possibly engine) swap. Once I undo a few more  bolts, the engine should slide right out. I have a few more things to do before the tranny is ready to come out. But, that will be delayed a day or two as I begin work on several more house-related sonny-do projects.

One thing I learned as I drained the water from the radiator . . . it was much browner than I expected. There’s definitely some oil mixed with it.

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