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Assembling a DJ-3A Column Shift

• CATEGORIES: Builds, Features • TAGS: , .

Yesterday I assembled Rusty’s column shifter. In my head, I took all kinds of photos. One in particular I took (again in my mind) showed the layout of all the parts prior to assembly. Alas, somehow that photo never made it onto my phone!

The DJ-3A shifter is slightly different from a VEC CJ-2A shifter. I can’t say how much it differs from a Jeepster or wagon column shifter. But, i can say that following these VEC CJ-2A instructions were very helpful.

After laying out the parts (and not taking a photo) I began the assembly process by learning how to install the horn wiring. After looking up how to do it on a 3B (thanks CJ-3B Page!), it turned out to be quite easy.

Step 1) Thread some of my grandfather’s wire through steering shaft.

2017-05-20-column-shift-assembly1

Step 2) Attach the wire to the horn wire end. In this case, I ran it through wire connector and then bent it so that the wire would not pull back out of the connector. 2017-05-20-column-shift-assembly2

Step 3) Pull the wiring carefully through the end of the shaft.  2017-05-20-column-shift-assembly3

With the wire installed, next on the list was assembling the shifter. The first step involved installing a washer, a spring, and a second washer onto the column shift tube Next, the interior shift lever must be screwed onto the shift housing. Then, slide the shift housing onto the column shift tube, pushing it far enough up so that a special metal pin can be inserted. Once that is done, you have to weld the end of the tube to the pin to secure it.2017-05-20-column-shift-assembly4

Once the pin is welded, slide the housing onto the pin and screw the end lever onto the housing. The last step is to slide the washer, spring, and washer down to the housed, then secure them in place with a larger cotter pin.2017-05-20-column-shift-assembly5

Once that is done, the shifter mechanism can be bolted to the steering column.
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With that finished, i rebuilt Patterson’s broken shift lever. Here’s what it looked like before I started:

patterson-shift-lever

I ground down the old welds and media blasted both parts, then I welded the parts together. I also welded and ground the tip to extend it a little to fit Rusty’s slightly longer mechanism. It’s not perfect, but it will do for now.

patterson-shift-lever2

With the shifter rebuilt, all that was left was to install and test it. Of course, I will have to remove the shifter when the column is installed. Here are some pics of the completed unit.

2017-05-20-column-shift-assembly8-lores 2017-05-20-column-shift-assembly9-lores 2017-05-20-column-shift-assembly7-lores

 

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